There might be differences between the Shanghai and California factories that muddy the comparison:
- California factory was made in previous Toyota/GM factory, not sure how much of it is completely optimized compared to Shanghai factory
- Shanghai factory is built much more recently (2010 vs 2019)
- California factory also makes low-volume S and X vehicles in addition to 3 and Y
- California (especially the area around the Tesla factory) is not representative of most US auto manufacturing, most companies including Tesla have factories in other US states
I actually wonder how much labor costs impacts profitability. I need to look at the financial reports. But if it (worker salary) is a small part, maybe improving the 1:2 production ratio could be more useful? Is there any reason Chinese workers are producing double the number of cars per worker? Does the Chinese super factories have better automation?
I think if the labor cost is a small part of total cost, it might be more valuable to investigate the roughly 1:2 output per worker. Some possibilities, none confirmed:
- Chinese workers work 2 shifts instead of 3 shifts, so the factory simply hires less workers. This should also show a difference of total output of cars;
- Chinese factory has better processes or/and automation, which is more interesting.
- California factory was made in previous Toyota/GM factory, not sure how much of it is completely optimized compared to Shanghai factory
- Shanghai factory is built much more recently (2010 vs 2019)
- California factory also makes low-volume S and X vehicles in addition to 3 and Y
- California (especially the area around the Tesla factory) is not representative of most US auto manufacturing, most companies including Tesla have factories in other US states
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