My server survived multiple drive failures. ZFS on FreeBSD with mirroring. Simple. Robust. Effective. Zero downtime.
Don’t know about disk batches, though. Took used old second hand drives. (Many different batches due to procurement timelines.) Half of them was thrown out because they were clicky. All were tested with S.M.A.R.T. Took about a week. The ones that worked are mostly still around. Only a third of the ones that survived S.M.A.R.T. have failed so far.
I didn't discover ZFS until recently. I played around with it on my HP Microserver around 2010/2011 but ultimately turned away from it because I wasn't confident I could recover the raw files from the drives if everything went belly up.
Whats funny is that about a year ago I ended up installing FreeBSD onto the same Microserver and ran a 5 x 500GB mirror for my most precious data. The drives were ancient but not a single failure.
As someone who never played with hardware raid ZFS blows my mind. The drive that failed was a non issue because the pool it belongs to was a pool with a single vdev (4 disk mirror). Due to the location of the server I had to shut down the system to pull the drive but yeah I think that was 2 weeks later. If this was the old days I would have had to source another drive and copy the data over.
Don’t know about disk batches, though. Took used old second hand drives. (Many different batches due to procurement timelines.) Half of them was thrown out because they were clicky. All were tested with S.M.A.R.T. Took about a week. The ones that worked are mostly still around. Only a third of the ones that survived S.M.A.R.T. have failed so far.